When it comes to decorative concrete coatings, polymer flakes play a crucial role in aesthetics, durability, and texture. While many people focus on color choices, the flake size can dramatically change the look, feel, and performance of a floor. At Private Label Coating (PLC), we specialize in both standard and hybrid polymer flake systems, giving customers the flexibility to achieve their desired finish.
In this blog post, we’ll break down the differences between standard and hybrid flake sizes, their impact on flooring texture and style, and which options work best for different applications.
What Are Polymer Flakes in Flooring?
Polymer flakes, also known as vinyl flakes or decorative chips, are used in epoxy, polyaspartic, and urethane floor coatings to create a durable, slip-resistant, and visually appealing surface. These flakes are broadcast into a base coat, then sealed with a clear topcoat to protect against wear and tear.
The two main flake size options are:
Standard Polymer Flakes – Consist of one uniform size throughout the floor.
Hybrid Polymer Flakes – A blend of multiple flake sizes for a more dynamic and natural finish.
Standard Polymer Flakes: Clean & Uniform
- Size Options: Typically 1/4″, 1/8″, or 1/16” in diameter.
- Best for: Customers who want a consistent and structured look.
- Even, uniform coverage with a balanced texture.
- Creates a clean, professional aesthetic—ideal for commercial or residential garages.
- Offers a moderate level of texture for slip resistance.
- Easier to repair since the flake distribution is predictable.
Common Applications: Garages, warehouses, showrooms, and office spaces that need a professional, sleek look.
Pro Tip: Larger flakes (1/4″) create a bold, more textured look, while smaller flakes (1/16″) result in a finer, more speckled appearance.
Hybrid Polymer Flakes: Dynamic & Natural Aesthetic
- Size Options: A mix of 1/4″, 1/8″, 1/16″, and even finer flakes.
- Best for: Those who want a more organic, high-end appearance with enhanced texture.
- Mimics the natural variation found in granite, quartz, and stone surfaces.
- Provides a richer depth and more organic flow compared to standard flakes.
- Increased texture and slip resistance, making it great for outdoor applications.
- Hides imperfections in concrete better due to its multi-size flake blend.
Common Applications: Patios, pool decks, high-end retail spaces, and custom-designed interiors.
Pro Tip: Hybrid flakes create a more natural stone-like effect, making them a great alternative for luxury spaces.
How Flake Size Impacts Texture & Performance
Beyond just looks, flake size affects how a floor feels underfoot, its slip resistance, and how well it hides imperfections.
For higher traction: Go with larger flakes or hybrid blends.
For a sleeker, high-end look: Choose smaller flakes or fine hybrids.
Choosing the Right Flake System for Your Project
For garages & industrial spaces → 1/4” standard flakes offer a professional, durable finish.
For retail & custom designs → Hybrid blends provide a more upscale, natural aesthetic.
For pool decks & patios → Hybrid blends with larger flakes enhance grip and visual appeal.
For seamless indoor surfaces → Smaller 1/8” or 1/16” flakes create a fine, speckled effect.
Final Thoughts
Choosing between standard and hybrid polymer flake sizes comes down to the style, texture, and durability needs of your project. At PLC, we help customers find the perfect flake system to match their vision—whether they need a clean, professional finish or a dynamic, natural aesthetic.
Looking to upgrade your flooring? Contact PLC today for expert advice on the best polymer flake system for your space!
