• Why Stunning Terrazzo Floors Dominate Airports Around the World

    Why Stunning Terrazzo Floors Dominate Airports Around the World

    Airports are among the highest-traffic environments in the world, requiring flooring that can endure millions of footsteps, rolling luggage, cleaning machines, and even minor vehicle traffic. Terrazzo has become the flooring of choice for many airports due to its durability, hygiene, design flexibility, sustainability, and long-term cost efficiency. Most terrazzo installations are carried out by skilled union workers, who undergo specialized training to ensure high-quality craftsmanship, safety compliance, and efficient coordination on large-scale projects.

    Why Are Most Terrazzo Installers Union Workers?

    Most terrazzo installers are members of trade unions such as the Bricklayers and Allied Craftworkers (BAC) or the Operative Plasterers’ and Cement Masons’ International Association (OPCMIA). This trend is due to several critical factors:

    The Role of Unions in Terrazzo Installation

    1. Highly Specialized Skillset

    Terrazzo installation is a complex, labor-intensive process involving mixing, pouring, grinding, and polishing. The trade requires extensive training, typically acquired through union-led apprenticeship programs.

    2. Strict Safety & Quality Standards

    Union-trained workers adhere to OSHA regulations and rigorous quality standards, ensuring that airport flooring meets durability, safety, and aesthetic expectations.

    3. Government & Public Contracts

    Many airport projects are publicly funded and require union labor or prevailing wage workers per contractual agreements. This ensures fair wages and skilled labor for major infrastructure projects.

    4. Collective Bargaining Power

    Unions negotiate for higher wages, benefits, and job security, making unionized terrazzo installation an attractive and stable career choice.

    5. Large-Scale Project Coordination

    Airports often require large teams of workers operating on strict deadlines. Union labor ensures a qualified, well-coordinated workforce capable of completing massive projects efficiently and to a high standard.

    The Benefits of Terrazzo Flooring in Airports

    1. Unmatched Durability

    Terrazzo is incredibly resilient, often lasting over 50 years with minimal maintenance. It resists heavy wear, impact, and moisture, making it the ideal choice for constant foot traffic and heavy equipment use.

    2. Seamless & Hygienic Surface

    Unlike tile, terrazzo has no grout lines where dirt, bacteria, or moisture can accumulate. This makes it easy to clean and maintain, a crucial factor in high-traffic public spaces like airports.

    3. Custom Design Flexibility

    Terrazzo allows for intricate logos, wayfinding paths, and large-scale artistic designs, enhancing branding and navigation within an airport. Its ability to incorporate vibrant colors and detailed patterns makes it a practical yet visually striking flooring choice.

    4. Eco-Friendly & Sustainable

    Many terrazzo systems incorporate recycled materials such as glass, marble chips, or porcelain, aligning with modern airport sustainability initiatives. It can also contribute to LEED (Leadership in Energy and Environmental Design) certification, making it a preferred choice for environmentally conscious projects.

    5. Long-Term Cost Efficiency

    While terrazzo has a high initial installation cost, its durability and low maintenance make it a cost-effective investment over time. Airports benefit from reduced repair and replacement expenses, ensuring longevity and aesthetic appeal for decades.

    The Alternative: Epoxy Flake Systems as a Cost-Effective Substitute

    While terrazzo is an excellent flooring solution, its labor-intensive and expensive nature has led many commercial clients to seek cost-effective alternatives. One popular option is epoxy flake flooring, which offers a terrazzo-inspired aesthetic with several advantages:

    • Lower installation costs – Epoxy flake systems are about one-third of the price of terrazzo.
    • Faster application – Installation takes 3–5 days compared to the several weeks required for terrazzo.
    • Increased flexibility – Unlike rigid cement-based terrazzo, epoxy flake floors are less prone to cracking.
    • Custom color & texture options – Businesses can achieve a terrazzo-like look while customizing the flooring to match their branding and design preferences.

    Epoxy flake systems offer a practical alternative for commercial spaces that want the durability and visual appeal of terrazzo without the high cost and extended installation time.

    Terrazzo remains the gold standard for airport flooring due to its durability, design versatility, and long-term value. However, for businesses seeking a more budget-friendly alternative, epoxy flake systems provide an excellent substitute. Whether prioritizing longevity or affordability, both options deliver high-performance, visually appealing flooring solutions for commercial spaces.

    PLC offers both terrazzo and epoxy flake flooring solutions, ensuring clients receive the best option to meet their budget, aesthetic, and performance needs.

  • The Ultimate Guide to Polymer Flake Sizes: Elevate Your Flooring’s Look & Feel

    The Ultimate Guide to Polymer Flake Sizes: Elevate Your Flooring’s Look & Feel

    When it comes to decorative concrete coatings, polymer flakes play a crucial role in aesthetics, durability, and texture. While many people focus on color choices, the flake size can dramatically change the look, feel, and performance of a floor. At Private Label Coating (PLC), we specialize in both standard and hybrid polymer flake systems, giving customers the flexibility to achieve their desired finish.

    In this blog post, we’ll break down the differences between standard and hybrid flake sizes, their impact on flooring texture and style, and which options work best for different applications.

    What Are Polymer Flakes in Flooring?

    Polymer flakes, also known as vinyl flakes or decorative chips, are used in epoxy, polyaspartic, and urethane floor coatings to create a durable, slip-resistant, and visually appealing surface. These flakes are broadcast into a base coat, then sealed with a clear topcoat to protect against wear and tear.

    The two main flake size options are: 

    Standard Polymer Flakes – Consist of one uniform size throughout the floor. 

    Hybrid Polymer Flakes – A blend of multiple flake sizes for a more dynamic and natural finish.

    Standard Polymer Flakes: Clean & Uniform

    • Size Options: Typically 1/4″, 1/8″, or 1/16” in diameter.
    • Best for: Customers who want a consistent and structured look.
    • Even, uniform coverage with a balanced texture.
    • Creates a clean, professional aesthetic—ideal for commercial or residential garages.
    • Offers a moderate level of texture for slip resistance.
    • Easier to repair since the flake distribution is predictable.

    Common Applications: Garages, warehouses, showrooms, and office spaces that need a professional, sleek look.
    Pro Tip: Larger flakes (1/4″) create a bold, more textured look, while smaller flakes (1/16″) result in a finer, more speckled appearance.

    Hybrid Polymer Flakes: Dynamic & Natural Aesthetic

    • Size Options: A mix of 1/4″, 1/8″, 1/16″, and even finer flakes.
    • Best for: Those who want a more organic, high-end appearance with enhanced texture.
    • Mimics the natural variation found in granite, quartz, and stone surfaces.
    • Provides a richer depth and more organic flow compared to standard flakes.
    • Increased texture and slip resistance, making it great for outdoor applications.
    • Hides imperfections in concrete better due to its multi-size flake blend.

    Common Applications: Patios, pool decks, high-end retail spaces, and custom-designed interiors.
    Pro Tip: Hybrid flakes create a more natural stone-like effect, making them a great alternative for luxury spaces.

    How Flake Size Impacts Texture & Performance

    Beyond just looks, flake size affects how a floor feels underfoot, its slip resistance, and how well it hides imperfections.

    For higher traction: Go with larger flakes or hybrid blends.
    For a sleeker, high-end look: Choose smaller flakes or fine hybrids.

    Choosing the Right Flake System for Your Project

    For garages & industrial spaces → 1/4” standard flakes offer a professional, durable finish.
    For retail & custom designs → Hybrid blends provide a more upscale, natural aesthetic.
    For pool decks & patios → Hybrid blends with larger flakes enhance grip and visual appeal.
    For seamless indoor surfaces → Smaller 1/8” or 1/16” flakes create a fine, speckled effect.

    Final Thoughts

    Choosing between standard and hybrid polymer flake sizes comes down to the style, texture, and durability needs of your project. At PLC, we help customers find the perfect flake system to match their vision—whether they need a clean, professional finish or a dynamic, natural aesthetic.

    Looking to upgrade your flooring? Contact PLC today for expert advice on the best polymer flake system for your space!

  • Concrete Resurfacing: A Proven, Cost-Effective Way to Revitalize Your Floors

    Concrete Resurfacing: A Proven, Cost-Effective Way to Revitalize Your Floors

    When it comes to transforming your space, few upgrades are as impactful or cost-effective as concrete resurfacing. Whether you’re refreshing an aging garage, modernizing a commercial space, or elevating your outdoor patio, Private Label Coating (PLC) offers a wide range of resurfacing solutions that bring new life to existing concrete surfaces.

    What is Concrete Resurfacing?

    Concrete resurfacing is the process of restoring and enhancing existing concrete surfaces using specialized materials and techniques. Instead of tearing out and replacing old concrete, resurfacing allows you to upgrade the look, durability, and functionality of your floors without the mess, time, or high cost of full replacement.

    Why Choose Resurfacing Over Replacement?

    Resurfacing offers several advantages over complete concrete replacement:

    • Cost savings: Avoid the expense of demolition and new pours.
    • Aesthetic versatility: Choose from finishes like stained, polished, terrazzo, or epoxy.
    • Improved durability: Seal and protect your floor from damage, moisture, and wear.
    • Faster turnaround: Most resurfacing projects can be completed in a fraction of the time compared to replacement.
    • Sustainability: Reuse existing materials and reduce waste.

    Services Offered by PLC

    At PLC, we understand that every space has its own purpose, personality, and performance needs. That’s why we offer a comprehensive range of resurfacing options, including:

    • Concrete Staining – Interior or exterior stains that add color, depth, and character to concrete surfaces.
    • Polished Concrete – Sleek, low-maintenance surfaces ideal for commercial and industrial spaces.
    • Epoxy Flake Systems – Durable, decorative coatings perfect for garages, showrooms, and workspaces.
    • Concrete Overlays & Skim Coats – Smooth and level damaged or uneven surfaces with a fresh top layer.
    • Terrazzo Refinishing – Restore terrazzo flooring with polishing and protective topcoats.
    • Moisture Mitigation Systems – Prevent failures in coatings by addressing vapor transmission issues.
    • Sealing & Topcoats – Choose from matte, satin, or gloss finishes to enhance and protect your surface.

    Case Study: Tac Aero Hangar

    One of our recent resurfacing projects included a 12,000-square-foot hangar floor for Tac Aero. The floor system combined a pigmented primer, a pigmented 100 percent solids layer, and a pigmented urethane high-performance topcoat—delivering durability, safety, and style. This project is a perfect example of how PLC leverages advanced materials and meticulous preparation to produce long-lasting results.

    What Sets PLC Apart

    • Local craftsmanship with global standards
    • Meticulous floor preparation for a flawless finish
    • Custom-blended finishes tailored to each client’s design vision
    • Long-term maintenance plans for lasting beauty and performance

    Frequently Asked Questions

    How long does resurfacing take?
    Most projects are completed within two to five days, depending on the scope.

    Is the surface slippery when wet?
    We offer slip-resistant options and additives for enhanced safety.

    How do I maintain my resurfaced floor?
    Light cleaning, scheduled resealing, and avoiding harsh chemicals will keep your surface looking its best.

    Can resurfacing fix cracks?
    Yes, our process includes crack repair and surface grinding before application.

    Transform Your Floors Today

    Whether you need a garage, showroom, patio, warehouse, or commercial space resurfaced, PLC is your trusted partner for quality results. Let us bring your vision to life with durable and aesthetically pleasing finishes.

    Schedule a free consultation today and ask about our referral program and a discount on your first maintenance service.

    Contact Us Today

    Bryan: (830) 928-1945

    bryan.fuelexpert@gmail.com

    Schedule Consultation